Industrial Rotary Joint Barsam Sanat Shaygan Company

Full Introduction

A rotary joint is an engineering mechanical device that is responsible for transferring fluids or gases from a fixed source to a moving part in rotating equipment. This component plays a fundamental role in the proper functioning of machinery that requires the transfer of fluids (water, steam, oil or gas) in rotating conditions. The precise design and advanced mechanism of this component allows for continuous rotation of the equipment without leakage and failure. Barsam Sanat Shaygan Company, relying on technical knowledge and advanced technologies, produces rotary joints that are designed in accordance with international standards. These high-quality products and unique technical features are suitable for a wide range of industries including steel, petrochemical, textile, food, and automotive.

Technical Features of Barsam Sanat Shaygan Rotary Joints

1. Continuous and reliable fluid transfer:

• Ability to transfer various fluids including water, steam, oil and gas safely and without leakage.
• Designed to work in harsh operating conditions and continuous rotation.

2. Advanced sealing:

• Using a sealing mechanism with advanced mechanical seals made of ceramic, silicon carbide or carbon graphite. These seals have high resistance to pressure and heat and prevent fluid leakage.

3. High-quality raw materials:

• Body made of stainless steel, cast iron or alloys resistant to wear and corrosion.
• Shafts are made of stainless steel, which have high precision and resistance to mechanical stresses.

4. High pressure and temperature tolerance:

• Designed to work at high pressures up to 20 bar and temperatures up to 250 degrees Celsius (depending on the type of fluid and rotary joint model).

5. Diverse and modular design:

• Possibility of production in single-channel, dual-channel and multi-channel types to transfer several types of fluids simultaneously.
• Variety of connections including flanged, screwed and fixed or movable siphon.

Rotary joint applications

1. Steel industry:

• Use in rollers of continuous casting lines to transfer cooling and lubricating fluids.

2. Petrochemical and oil and gas industries:

• Transfer of fluids with special chemical properties and high pressures in process equipment.

3. Food industry:

• Transfer of liquid food in production and packaging processes without contaminating the fluid.

4. Textile industry:

• Transfer of chemicals and steam in high-temperature dyeing and printing processes.

5. Automotive industry:

• Transfer of oils and lubricants to rotating systems in assembly and production equipment.

Main components of rotary joints

1. Body:

• Made of cast iron, alloy steel or stainless steel to withstand mechanical stresses and high temperatures.

2. Shaft:

• Made of stainless steel with a precise design for continuous and safe fluid transfer.

3. Mechanical seal:

• Advanced mechanism using silicon carbide or ceramic to prevent leakage.

4. Bearing:

• Depending on the application, ball bearings or graphite bushings are used, which provide resistance to dynamic loads and vibrations.

5. Fluid transfer channels:

• Designed to prevent fluid interference and reduce pressure drop.

Rotary joint production process at Barsam Sanat

Design stage:

• Using advanced software such as CATIA and ABAQUS, technical specifications including pressure, temperature, fluid type and rotation speed are simulated and optimized.

2. Selection of raw materials:

• Using corrosion and heat resistant materials for the body, shaft and seals.

3. Precision Machining:

• Manufacturing parts with advanced CNC and milling machines to achieve minimal tolerances.

4. Assembly and Testing:

• Precise installation of sealing mechanism and shaft.
• Performing hydrostatic tests, functional tests and durability control of parts under simulated operating conditions.

5. Packaging and Delivery:

• Safe and durable packaging to protect the product during transportation and storage conditions.

Advantages of Barsam Sanat Shaygan Rotary Joints

Durability and long service life:

• Optimized design and use of high-quality materials increase the service life of the parts.

Reducing maintenance and repair costs:

• Due to reliable sealing and high resistance, the need for frequent replacement and maintenance is reduced.

Safe and stable performance:

• Transfer fluids without leakage in heavy operating conditions.

Custom design:

• Possibility of production for specific applications and operating conditions Special.

Increase productivity:

• Reduce unwanted production line stops and improve overall equipment performance.

Testing and quality control

Rotary joints manufactured by Barsam Sanat Shaygan undergo numerous and rigorous tests:

• Hydrostatic test: Check the product's resistance to high pressures.
• Functional test: Simulate real operating conditions to evaluate fluid transfer, rotation speed, and vibration resistance.
• Durability test: Check the strength of the parts in